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ENTERPRISE MANUFACTURE

The sock manufacturing industry is not a high-tech industry, but it involves many detailed processes. Each part of production must coordinate with each other to ensure quality requirements and time control. Nissan will discuss the sock manufacturing process in detail with you. We strive to do better in every detail of socks. Now we produce more than 18 million pairs of socks every year and have more than 200 machines. It has advanced hosiery series equipment such as double-needle barrel and single-needle barrel computerized hosiery knitting machine, sewing machine, setting machine, computerized embroidery machine, etc. We always pursue product details and meticulous service.

Cumulative design and production of 100000000 pairs

Trust of global 100+international brands

PRODUCTION PROCESS

Foshan Shunde Zhuoyou Textile Co., Ltd. was established in 2006, with "YOUBITU" as its private brand, and has more than 17 years of socks manufacturing experience. 

SOCK DESIGN

Professional sock design team, from color matching to process to raw material selection, to meet customer needs...

RAW MATERIAL PREPARATION

Our raw materials are provided by qualified suppliers and meet the Oeko-Tex Standard 100 textile ecological standard...

MODE CODING

Our company has introduced advanced foreign and domestic computer sock weaving equipment...

HOSIERY KNITTING

We have various types of knitting equipment, from flat plate to terry, single needle and double needle equipment...

CONNECTION/SEWING

We will provide different sewing schemes for various sewing equipment according to customer needs and quality and cost control...

POST PROCESSING

100% post-seam inspection and re-inspection before packaging to ensure the completion of large goods on schedule...

NECESSARY PROCESS

The production process of sock factory must be formulated according to the performance of raw materials, requirements of finished products, equipment used and other conditions. Reasonable process can shorten the production cycle and achieve the goal of high quality, high yield and low cost.

  • 01. Raw materials

  • 02. Weaving&inspection

  • 03. Seam head&inspection

  • 04. Styling ironing

  • 05. Quality inspection

  • 06. Sorting and packaging

  • 07. Pin inspection and packing

  • 08. Delivery

ADDITIONAL PROCESSES

  • Cleaning thread ends

  • Embroider

  • Cut into certain shape

  • Sew

  • Dot Molding

  • Print

  • Wash

  • Dry beside or over a fire

QUALITY TESTING

100% overall inspection. Each product has been strictly inspected through four processes of weaving, sewing, shaping and general quality inspection to achieve 100% inspection before delivery

Color Management

The color of the same batch of yarn shall be managed according to the cylinder number, which shall be provided by the qualified supplier. After arriving at the factory, the color shall be checked according to the color card. The material shall be issued according to the same color and cylinder number. The raw materials with different cylinder numbers shall not be mixed.

01

Weaving Quality Inspection

The shift operator is responsible for inspecting the socks, including the stretching size and quality of each part. If there is oil, it needs to be transferred out.

02

Joint Quality Inspection

The quality inspection of the sewing head shall check whether there are any missing stitches and poor weaving products. If the pattern of socks is complex, and the thread ends automatically cut by the hosiery machine are too long, the thread ends should be cleaned

03

Strictly place for 24 hours

After the product is shaped and ironed, it must be placed for 24 hours before the overall quality inspection can be carried out to prevent the product from shrinking smaller than the process size

04

General Quality Inspection

Confirm the color, size and quality of socks. If the socks have additional processes such as dispensing, embroidery, transfer printing, sewing, etc., it is necessary to check whether all process details are consistent with the sealed sample and ensure that there is no missing inspection, and finally match and wait for packaging

05

Verification of packaging

Check the packaging accessories, distribute the accessories and arrange the packaging in strict accordance with the sealed samples.

06

Metal Detection

After packaging, socks should go through a professional needle inspection machine to check whether there are metal substances in the socks, and then they can be packed after passing the inspection.

07

Outer Box Inspection

Check the outer box before leaving the factory to check whether the shipping mark information on the outer box, such as model number, color, quantity, box number, is consistent with the actual product in the box.

08

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本网站支持 IPv6
 本网站由阿里云提供云计算及安全服务
本网站支持 IPv6